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ZeroFlat Pro-Series Compact Tire Processing Workstation

Independent tire shops, auto service centers, municipal maintenance bays, and specialty off-road garages.

A compact, semi-automated workstation engineered to fit into tight service bays without sacrificing output. Features a high-speed rotational hub, built-in thermal sealant heating tank, precision application arm, and an intuitive touchscreen controller.

Detailed Specifications
13-inch to 22-inch rim sizes Passenger, Light Commercial, SUV, ATV
4 to 6 minutes Complete cycle per tire
220V Single-Phase (30A) 90–110 PSI Compressed Air
6.2 × 5.8 × 6.5 ft Width × Depth × Height
7-inch industrial touchscreen Customizable cycle presets

Low operational barrier to entry, single-operator productivity, and instant high-margin service diversification.

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ZeroFlat Industrial Automated High-Output Production System

Commercial retreaders, large-scale fleet logistics centers, wholesale tire distributors, and industrial plants.

Heavy-duty, high-capacity automated production line designed for continuous commercial output. Features multi-axis robotic spraying heads, automated dual station pneumatic tire lifting, dynamic laser centering, and high-volume automated compound feeding.

Detailed Specifications
15-inch to 24.5-inch rim sizes Commercial Freight, Semi-Trucks, Transit Buses, Heavy Equipment
120–160 commercial tires Per 8-hour shift
220V/380V 3-Phase Power (50A) 100–125 PSI Compressed Air
10.5 × 8.0 × 8.2 ft Width × Depth × Height
Fully enclosed robotic chamber Interlock safety doors and automated exhaust ventilation

High throughput per man-hour, minimal labor overhead, and rugged industrial reliability for 24/7 commercial schedules.

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Automated Inner-Liner Cleaning & Micro-Grinding Machine

High-precision mechanical preparation unit designed to remove factory mold release waxes and create a micro-grooved surface profile on the tire inner liner, ensuring 100% permanent molecular adhesion.

Automatic pneumatic tire clamping, adjustable radial abrasive heads, integrated HEPA dust-filtration system, and rapid 90-second cycle times.

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Proprietary Self-Sealing Polymers (Bulk Compounds)

Advanced memory-elastomer sealant formulations manufactured specifically for centrifugal thermal spray application.

Grades Available
-40°F to 250°F Engineered for extreme high-speed balance and wide temperature swings.
100+ PSI High-density formulation designed to withstand extreme PSI pressures and extended heavy heat friction.
Up to 1/2-inch punctures Heavy-viscosity grade engineered for severe punctures in mining, construction, and waste environments.
20kg (44 lb) & 200kg (440 lb) Shop Pails · Industrial Drums
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