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Pro-Series Compact & Shop-Floor Units
Space-efficient, semi-automated coating workstations designed for quick cycle times in independent tire shops.
EXPLORE COMPACT UNITS
Engineered for Every Journey.
Road Master Tyre delivers innovative tyre solutions engineered for safer, smarter and more reliable journeys.
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PROVEN PERFORMANCE
ABOUT ZEROFLAT USA
Engineering Confidence Into Every Mile.
Empowering American tire dealers with state-of-the-art automated polymer coating technology.
ZeroFlat USA delivers turnkey tire-processing machinery, automated inner liner coating systems, and proprietary elastomeric sealant compounds. We enable commercial fleets, independent garages, and retreaders to manufacture durable, flat-free tires with unmatched efficiency and high profit margins.
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Innovation
Precision thermal spray heads and automated cycle controls ensure uniform molecular bonding.
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Protection
Proprietary non-hazardous polymers seal tread punctures up to 1/4-inch instantly.
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Performance
Centrifugal application eliminates wheel imbalance and preserves high-speed highway stability.
SPECIALIZED PROCESSING EQUIPMENT
Built to Protect. Engineered to Perform.
Scalable machinery, raw polymer formulations, and pre-treated finished tires built to support every commercial production volume.
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Commercial High-Capacity Systems
High-throughput, multi-axis automated production equipment engineered for high-volume retreaders and commercial fleets.
EXPLORE INDUSTRIAL SYSTEMS
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Bulk Compounds & Pre-Treated Tires
Certified self sealing polymer compounds and factory-treated puncture-resistant tires ready for direct installation.
EXPLORE MATERIALSReady to expand your tire services with Next-Generation Technology?
REQUEST MACHINERY QUOTE
PROVEN APPLICATION WORKFLOW
Technology That
Keeps You Moving.
Our three-stage automated application transforms standard pneumatic tires into self-sealing assets in under seven minutes.
ROAD MASTER
TYRE TECHNOLOGY
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Precision Inner Liner Cleaning & Micro-Grinding
Automated grinding module removes factory mold release agents to create optimal molecular bonding texture
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Thermal Centrifugal Coating
High-speed robotic spray heads uniformly disperse heated polymer across the inner crown at exact thickness.
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Dynamic Stabilization & Curing
Controlled centrifugal cooling permanently bonds the memory-sealant layer for instant 1/4-inch puncture sealing.
THE ZEROFLAT USA ADVANTAGE
Built For The Road. Trusted For The Journey.
Commercial reliability, exceptional gross margins, and turnkey domestic support built for American automotive businesses.
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Fast ROI
High Gross Margins
Generate 70% to 80% profit margins per treated tire, achieving machinery payback in 3 to 6 months.
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Self-Healing
Instant Puncture Seal
Permanently seals tread punctures up to 6mm (1/4") immediately with zero air pressure loss.
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Turnkey Delivery
Complete Operating Packages
Arrives complete with surface grinding tools, precision spray nozzles, initial sealant drums, and accessories.
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Safe Chemistry
Eco-Friendly Formula
Non-toxic, odorless, solvent-free polymer that is completely safe for TPMS sensors and tire casings.
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Perfect Balance
Zero Wheel Imbalance
Centrifugal thermal application ensures uniform thickness and smooth high-speed highway stability.
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Fleet Versatility
Broad Compatibility
Process passenger cars, delivery vans, utility trucks, semi-trailers, and off-road tires.
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Certified Training
Factory Certification
Comprehensive 1-day operator training, step-by-step video modules, and SOP manuals included.
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Domestic Support
USA Warranty & Parts
Backed by a 2-year warranty and central U.S. inventory for rapid technical support and parts dispatch.
FREQUENTLY ASKED QUESTIONS
Got Questions? We've Got Answers.
Find quick answers to common questions about Road Master tyres, tyre selection, maintenance, performance and everyday driving.
Still have questions?
Our team is here to help.
Compact units require a 6' x 6' footprint with 220V single-phase power and 90–120 PSI shop air. Industrial units require a 10' x 8' area.
Total cycle time is 4 to 7 minutes per tire. A single trained technician can process 30 to 50 tires during a standard 8-hour shift.
The self-healing polymer seals punctures up to 6mm (1/4-inch) across the tread zone instantly and permanently for the tire's legal lifespan.
No. High-speed centrifugal spraying creates a uniform 3–5mm layer that will not slump, pool, or interfere with rim-mounted TPMS sensors.
No. Touchscreen controls and automated cycle presets allow standard shop staff to operate independently after our 1-day training.
Formulated for North American climates, the compound remains flexible and effective from -40°F winter freezes up to 250°F highway heat.
Raw materials cost $10–$20 per tire, while retail service retails at $45–$80 per tire ($180 $320 per set), delivering 70%–80% gross margins.
Sealant is stocked in 20kg pails and 200kg drums at our U.S. warehouse, with wholesale pricing and fast 48-hour domestic freight dispatch.
Yes. We supply palletized orders of pre-treated, puncture-resistant brand-name tires ready for direct retail sale or commercial fleet use.
All machines include a 2-year industrial warranty, domestic replacement parts inventory, and dedicated phone/video technical assistance.